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Lens Ring Joint Gasket

Lens Ring Joint Gasket

Model:KXT-LENS
Kaxite lens ring joint gasket uses a spherical (ball-face) sealing surface for high-pressure pipe flanges at 10–32 MPa. Gasket factor m = 5.5–6.5, pre-tightening pressure 126.6–182.8 MPa, service temperature -196°C to 1000°C. The ball face first contacts the flange cone along a line, then deforms plastically into a sealing band under preload. Soft iron through SS304/316/321/347 to Monel 400, Inconel 600/625 and Zirconium 702. ASME B16.20 and API 6A. Free samples from an ISO 9001 Ningbo factory.
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Lens Ring Joint Gasket for High-Pressure Pipe Flanges – Spherical Seal from 10 MPa to 32 MPa

Kaxite lens ring joint gasket is a solid metal sealing ring with a spherical (ball-face) sealing surface, CNC-machined for high-pressure pipe flange connections in oil, gas, petrochemical and offshore service. Unlike ring joint gaskets that sit inside a machined groove, the lens ring seats directly between two conical flange faces: the spherical face contacts the cone along a circular line, then deforms plastically under preload to spread that line into a sealing band. This is a forced seal, so it is used where the design pressure is not lower than 10 MPa, with a practical service ceiling of 32 MPa. Standard supply is to ASME B16.20 and API 6A; DIN 2693-67, DIN 2696-1999 and JPI-7S-23-72 are also quoted on request. For the ring-groove families that cover lower pressures, see the ring joint gaskets parent page.

How the spherical face becomes a seal, in three stages

1

Initial line contact

Before bolting, the spherical gasket face touches the conical flange face along a single circular line. No sealing area exists yet — this is the alignment reference.

2

Plastic deformation under preload

As the bolts are torqued, the ring metal yields at the contact line. The line contact widens into a continuous band — the gasket is deliberately softer than the flange cone (15–20 HB below flange hardness) so the ring deforms, not the flange.

3

Sealing band under pressure

Once the band forms, the joint is pressure-energised. System pressure increases the contact stress on the band instead of opening it, which is why lens rings hold at 10 MPa and above where flat gaskets cannot.

Lens ring joint gasket with spherical ball-face sealing surface
Lens ring joint gasket — the spherical face and the flat back are the two key surfaces.

Lens vs ring-groove families: which one for this joint

10–32 MPaPractical pressure window for lens rings
m = 5.5–6.5Gasket factor for bolted-flange design
y = 126.6–182.8 MPaMinimum pre-tightening pressure
-196 to 1000°CService temperature depends on alloy

If your flange groove is machined for a metal ring that sits inside the groove (R-oval, R-octagonal, RX or BX), the lens ring is not the correct part — it seats on a conical flange face, not in a groove. The R-oval ring joint gasket page covers the general R family; the RX ring joint gasket covers API 6B up to 5,000 PSI; the BX ring joint gasket covers API 6BX up to 20,000 PSI.

Two structural forms

Perforated lens ring

Open bore, used for pipe-to-pipe flange seals. The process fluid passes through the bore, and both spherical faces seat against the two flange cones on either side of the joint.

Blind lens ring

Solid disc with no bore, used for blind flange seals. It closes the line at the flange end and is machined from a solid forging so no bore needs to be finished.

Lens ring joint gasket structural cross-section for perforated type
Perforated type — pipe flange seal
Lens ring joint gasket structural cross-section for blind type
Blind type — blind flange seal

Performance parameters

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Parameter Value Notes
Gasket factor m 5.50–6.50 Used in bolted-flange design; higher than spiral wound gaskets
Minimum pre-tightening pressure y 126.6–182.8 MPa Required to form the sealing band
Service pressure ≥10 MPa, ceiling 32 MPa Below 10 MPa a ring-groove or spiral wound gasket is more economical
Service temperature -196°C to 1000°C Depends on the alloy — see materials table
Hardness rule Ring 15–20 HB below flange cone Ring must deform before the flange
Sealing type Forced seal, line to band Requires controlled preload; not a self-energising profile

Materials grouped by service

Carbon and low-alloy

Soft iron, low carbon steel, F5, F11. Standard grades for non-sour oil, gas and steam service on carbon steel flanges.

Stainless steel

SS304, SS316, SS321, SS347, SS410. Process and mildly corrosive media; SS347 for high-temperature cycling.

Non-ferrous

Copper, aluminium. Used where a soft, non-sparking ring is required; aluminium gives a lower hardness for delicate flange cones.

Nickel alloys

Monel 400, Inconel 600, Inconel 625, Incoloy 800, Incoloy 825, Nickel 200, Hastelloy C276, Zirconium 702. Sour, high-temperature, aggressive acids, seawater and high-purity processes. Sour service follows NACE MR0175 / ISO 15156; send the media and Kaxite will confirm the grade.

Standards covered

ASME B16.20 API 6A DIN 2693-67 DIN 2696-1999 JPI-7S-23-72 Custom drawings

Where lens ring gaskets are specified

High-pressure oil and gas wellhead pipework
Petrochemical high-pressure flanges
Offshore topside process piping
Steam and high-temperature hydrocarbon joints
Valve body and pipe-work assembly joints
Blind flange closures on HP lines

Bulk supply, custom drawings and free samples

Kaxite Sealing machines lens ring joint gaskets in Ningbo, Zhejiang, on the same CNC line as the R, RX and BX ring joint gaskets, so a mixed HP project package can ship from one facility with one set of certificates. Standard sizes are quoted against ASME B16.20, API 6A, DIN 2693-67, DIN 2696-1999 and JPI-7S-23-72; non-standard sizes and special alloys are quoted from drawings. Free samples are available for qualified projects, with the mill certificate attached. Factory visits and video audits are welcome by appointment; ISO 9001 certificate details are available on request. For non-metallic soft gasket alternatives on lower-pressure flanges in the same project, compare the spiral wound gasket range.

Frequently asked questions

Why does a lens ring gasket need at least 10 MPa?
The lens ring is a forced seal — it relies on the preload to yield the ball face into a sealing band, then on system pressure to maintain the contact stress on that band. Below roughly 10 MPa, the preload dominates and a cheaper ring-groove or spiral wound gasket is both adequate and more forgiving on flange finish. Above 32 MPa, the required bolt load and flange stiffness start to favour the double-cone or BX profile instead.
Why must the ring be 15–20 HB softer than the flange cone?
The sealing band only forms if the ring metal yields at the contact line. If the ring is harder than or equal to the flange cone, the flange deforms instead of the ring, the sealing line drifts and the joint leaks. The 15–20 HB buffer is the manufacturing rule — send the flange material and Kaxite will confirm the matching ring grade before the order.
What is the difference between a perforated and a blind lens ring?
A perforated lens ring has an open bore and is used for pipe-to-pipe flange joints; the fluid flows through the bore and both spherical faces seat on the two flange cones. A blind lens ring is a solid disc with no bore and is used to close a blind flange at the end of a line. Blind rings are machined from solid forgings; perforated rings can be machined from forgings, rolled material or pipe stock.
Can a lens ring replace a ring-groove gasket?
No. Lens rings seat on a conical flange face and do not fit a ring-groove (R, RX, BX) flange. If the flange groove is machined for a metal ring inside the groove, use the matching R-oval, R-octagonal, RX or BX ring instead. Send a photo of the flange face and Kaxite will confirm which family fits.
What documentation ships with each lens ring?
Each lens ring ships with the mill certificate for the raw forging, a dimensional inspection record against the referenced standard, and the KXT stencil on the ring back. Hardness is verified batch by batch against the flange material, and the hardness record is available on request.

Request a lens ring joint gasket quote

Tell us pipe size, design pressure, flange material and cone angle, ring material grade and working media. Free samples, dimensional records and mill certificates available for qualified projects.

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